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Repair & Overhauling of 2 Wheelers (Motor Cycle) : For Modular Employable Skills - Chennai National Instructional Media Institute (NIMI) 2010,c2009 - 94

Contents
1. Practical
-Water wash and clean vehicle
-Remove Broken Stud
-Check Compression Pressure
-Clean, Check - Fuel tank
-Dismentle, Clean , Check Engine Components adn Assemble
-Dismentle, Clean, Reset, Fit and Finetune Carburettor
-Dismentle, Clean, Check, Repair and Refit Clutch adn Gearbox
-Lubricate and grease the Vehicle
-Prepare Electrolyte and Charge the Battery
-Check Voltage, Resistance, continuity and identity Fault in Electrical circuits
-Dismentle, clean , check, Repair and Assemble-Starter Motor & Starting System
-Dismentle , clean, check Repair adn Reaassemble charging system
-Check Voltage Regulator and Set ignition Timing
-Overhaul Disc and Drum Brake System Stem & Ball Race
-Replace Front Frok Oil/ Oil Seal
-Check the working condition of Emission Control Devices
-Do fine Turning and Test the Vehicle Troubleshoot & Rectify Vehicle Defects

2.Theory
-Working Principle of Clutch
-Working Principle of Constant Mesh Gear Box
-Value Timing fo 4 Stroke petrol engine
-Contruction and Operation of Different circuits in a latest Carburettor of a Motorcycle
-Procedure for Checking Compression Pressure
-Procedure for Reading Micrometer and Dial Gauges
-Procedure for Dismentling,Checking components & Assembling of Engine & transmission
-Multimeter
-Ohm's law, Series Circuit, Transistor
-Wiring colour Code
-Working Principle of Strater Motor and Alternator
-Electronic ignition System
-Fault ignition System
-Working Principle of Brakes ( Disc and Drum)
-Latest Emission norms,Controls Available to meet the Norms & Their Working Principle
-Purpose and Function of a Shock Absorber, Procedure for overhauling a Shock Absorber
-Bearings-Types, handling, Procedure for Assembling and Dismentling

3. Assignment & Test



MES11

National Instructional Media Institute (NIMI)


Automotive Repair : Modular Employable Skills

629.28775 / REP

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