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Basic Machine Shop Practice : Sector industrial Fabrication (Fitting and Welding) For Centres of Excellence

By: National Instructional Media Institute (NIMI).
Contributor(s): DGT, MSDE, Govt of India.
Material type: materialTypeLabelBookPublisher: Chennai National Instructional Media Institute 2014,c2007Description: 206.ISBN: COE17.Subject(s): Industrial Fabrication : Centres of Excellence | Industrial FabricationDDC classification: 670.423
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Books Books BSDU Knowledge Resource Center, Jaipur
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Books Books BSDU Knowledge Resource Center, Jaipur
Skill Development
Centres of Excellence 670.423 BAS (Browse shelf) Available 003407
Books Books BSDU Knowledge Resource Center, Jaipur
Skill Development
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Books Books BSDU Knowledge Resource Center, Jaipur
Skill Development
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Contents:
Practical
3.01 Grinding a straight turning tool
Grinding a R. H rough turning tool on a pedestal grinder for tuning steel
3.02 Rough facing and rough turning
Truing work in a four jaw chuck with the help of a surface gauge
Tool setting
Finish-facing the work with a right hand facing tool
Measuring devices-Inside & Outside calipers
3.03 Parallel turning & chamfering
Setting the job between centres
Chamfering and grooving on lathe
Turning work parallel between centres
3.04 Undercutting tool for general purpose
Grinding a parting off tool with an end cutting edge at an angle of about 100 for application on steel
3.05 Step turning
Form an undercut shoulder at the junction of two diameters
Using graduated collars
Rough turning work held in chuck with a R. H. rough turning tool
Step turning by using a R. H knife tool
Lathe operation- Machining of different types of shoulders
3.06 Taper turing
Turning taper by compund slide swivelling
3.07 External threading and knurling
Cutting 'V' thread by plunge cut method
Drilling and boring
Boring a drilled hole
Inside caliper & outside micrometer used for bore measurement
3.09 Internal threading
Resetting of 'V' thread cutting tool
Cutting external 'V' thread by half angle method
3.10 Thread and taper fitting
3.11 Stepped block (Milling a block)
Mount the long arbor and cutter on the machine spindle
Remove the cutter and long arbor from the machine spindle
Mill a flat surface on a plain milling machine
3.12 Step milling
Mill steps on plain milling machine and measure with vernier depth gauge
3.13 Multiple operation (Milling a 'V' groove)
Mill narrow groove by using slitting saw
Mill an angular surface on horizontal milling machine
Checking 'V' groove
3.14 Multiple operation (Milling 'T' slot dovetail
Mill a 'T' slot on vertical milling machine
Mount dovetail cutter and mill external and internal dove tail on vertical millling
3.15 Quick change tool-holder
Mill a slot by end mill cutter on vertical milling machine
3.16 Square & hexagon milling by direct indexing on V/M
Mounting and aligning dividing head on milling machine and setting for direct indexing
Milling square and hexagon on a vertical milling machine by direct indexing
3.17 Machine vice- GIB
Milling angular surface on vertical milling machine by tilting spindle head
3.18 Side tool
Grinding a side cutting tool for machining steel
Inspecting and mounting a new wheel
Dressing and truing the grinding wheel
3.19 Prepare of edges for welding
3.20 Parts and control of surface grinding machine
Preparing surface grinding machine for grinding
3.21 Parallel block
Grind a surface at 90 to an accuracy of 5'
3.22 Tool-Maker's square
Truing and dressing a grinding wheel

Theory
3.01 Centre lathe and its parts
Lathe Bed
Lathe parts- Tailstock
Headstock
3.02 Specification of a centre lathe
Constructional features of a compound slide
Lathe parts- Main spindle
Lathe parts- The Carriage
3.03 Lathe parts- The feed mechanism
Norton gearbox
Tumbler Gear Mechanism
Apron Mechanism
3.04 Lathe accessories work holding devices- 4 jaw chuck
Lathe accessories-Work-holding Devices: 3 Jaw Chuck
Chucks other than 3 jaw and 4 jaw types and their uses
3.05 Lathe Accessories- Work-holding and Work-Supporting
Lathe Operations- Centre Drilling
Lathe Accessories- Lathe centres
3.06 Lathe Tools- Angles and their functions
Lathe Operation-Taper Turning
Taper Turning Attachement
3.07 Lathe Operation- Boring Tools & Boring
Cutting Fluids (coolants)
3.08 Screw Pitch Gauge
Screw thread and elements
Forms of screw threads
3.09 'VEE' Threads
Thread cutting on lathe by single point cutting tools
Thread cutting- Simple and compund gear train
3.10 Cutting tool materials
Lathe Operation-cutting speed and feed
3.11 Milling Machine
Parts of a milling machine
3.12 Arbor
Plain milling cutter (Slab Milling Cutters)
3.13 Side and face cutters
Rough and finish milling
Angular Milling Cutter
End Mill Cutters
3.14 Milling Processes
Up-Milling and Down-milling
Milling cutters
3.15 Milling Cutters- Elements
Milling Cutters- Material
Cutting speed, feed and depth of cut
3.16 Indexing
Plain or simple endexing
Angular indexing
3.17 Milling cutters
Milling Cutters
Form milling cutters
'T' slot cutters
Gand Milling
3.18 Introduction to grinding process
Angular measuring instruments (semi-precision)
3.19 Edge preparation
3.20 Standard marking system for grinding wheels
Construction of a grinding wheel
Grinding wheels standard shapes and applications
3.21 Surface Grinding Machine
3.22 Tool and cutter grinder
Cylindrical grinders

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