National Instructional Media Institute (NIMI) <br/><br/>
Cold Storage, Ice-plant and Ice-candy plant : Sector Advanced Module on Refrigeration & Air Conditioning (For Centres of Excellence) 

 - Chennai  National Instructional Media Institute (NIMI)  2010,c2010 
 - 306 
<br/><br/>Contents : <br/>Practical <br/>-Identify the components ,controls and safety devices in cold storage plant <br/>-Check the functions of controls and safety devices <br/>-Operate and maintain cold storage plant <br/>-Service cold storage plant <br/>-Record all operating parameters of cold storage system <br/>-isolate the compressor from the drive system <br/>-Remove cold storage compressor from foundation<br/>-Dismantle the cold storage compressor <br/>-Check and rectify the problem in valve assembly <br/>-Check the faults and rerectify in piston assembly <br/>-Check the piston rings and butt clearance <br/>-Check and service the bearings <br/>-Identify tha parts of capacity controls <br/>-Dismantle the capacity control<br/>-Service and assemble the capacity control<br/>-De-scale the water cooled condenser <br/>-Check the water cooled condenser <br/>-Check the water flow and different pressure in water cooled condenser <br/>-Service oil separator<br/>-Check and service water regulating valve <br/>-Check the cooling tower system before servicing <br/>-Service the cooling tower <br/>-Check and service cooling tower fan motor <br/>-Identify the parts of a centrifugal pump <br/>-Dismantle the centrifugal pump <br/>-Repair and re-assemble the pump<br/>-Make G i water piping for a condenser water system <br/>-Replace the faulty pipe line and arrest the leak <br/>-Fabricate refrigerant piping using copper tubing <br/>-Test and adjust thermostatic expansion valve <br/>-Check and set low pressure cutout <br/>-Check and set high pressure cutout <br/>-Check and service solenoid valve <br/>-Service forced air evaporator  unit <br/>-Check and service the water defrost system <br/>-Check and service the electrical defrost <br/>-Check and service the hot gas defrost system<br/>-Service Brine Chiling Evaporator <br/>-Arrest leaks at brine tank <br/>-Rectify insulation faults <br/>-Flush out nitrogen through liquid  line in heat ex- changer<br/>-Flush out nitrogen through suction line in heat ex-changer <br/>-Assess the performance of liquid suction heat ex-changer <br/>-Check the oil pressure  safety switch <br/>-Check water flow switch <br/>-Test lub oil pressure switch <br/>-Trace the electrical wiring of cold storage <br/>-Trace the electrical wiring of cold storage <br/>-Test the motor starter contacts <br/>-Pump down the system  <br/>-Pressure test with dry nitrogen in the cold storage system <br/>-Trace the leak and rectify the leak in the cold storage system <br/>-Vacuumise the cold storage system <br/>-Charge refrigerant in the cold storage system <br/>-Operate the cold storage plant with safety <br/>-Check the operation  of electrical and mechanical component <br/>-Check lubrication system of oil circulation <br/>-Trouble shoot and repair ice plant for "compressor cut off " through HP cut out<br/>-Trouble shoot and repair ice plant for the symptom "Poor cooling "<br/>Trouble shoot and repair ice plant for the symptom "Frequently trips "<br/>-Trouble shoot and repair for the symptom <br/>"Frosting on thermostatic expansion valve "in Ice plant <br/>-Replace the electrical component in ice candy plant <br/>-Rectify insulation faults in ice candy plant <br/>-Replace the defective agitative fan motor in ice candy plant <br/>-Check specific gravity of brine solution and add chemical in ice  candy plant <br/>-Service ice candy plant <br/>-Check gas leak in Ice candy plant <br/>-Rectify the leak in the system <br/>-Pressurise and test leak in the complete system <br/>-Evacute the ice candy plant <br/>-Charge the gas to ice candy plant's system <br/>-Recover CFC refrigerant from ice  candy plant <br/>-Replace the suitable components for retrofitring<br/>-Flush out ,pressurise  and leak test  the system <br/>-Charge equired amount of 134a gas to the system <br/>-Pump down rhe cold storage system <br/>-Pressurise and leak test the system <br/>-Vacuumise and topup refrigerant <br/>-Pump down the ice plant system <br/>-Replace the oil strainer and lub oil<br/>-Test the thermostat of ice plant<br/>-Service the water flow switch in ice plant <br/>-Service the oil safety of ice plant <br/>-Check the ice plant H/P cutout switch <br/>-Check the ice plant L/P CUTOUT switch <br/>-Check the essential jobs in routine maintenance of cold storage and ice plant <br/>-Check the essential jobs in preventive maintenance (Cold storage )<br/>-Check the essential jobs in operational maintenance in cold storage plant <br/>-Check the safety measures while the plants is in operation <br/>-Check the reading and maintain the loq book for cold storage plant <br/><br/>:: Theory ::<br/>-Food preservation <br/>-Spoilage of food <br/>-Food transporatation  <br/>-Details of cold storage <br/>-Product  load calcution<br/>-Performance of reciprocation compressor <br/>-Volumetric efficiency <br/>-Commercial reciprocation compressor<br/>-Classification of commercial compressor<br/>-Reciprocating compressor -parts and construction <br/>-Compressor load and unloading mechanism<br/>-Compressor lubrication <br/>-Properties of lubricant <br/>-Oil separator<br/>-Condenser capacity <br/>-Water Regulating Valves <br/>-Cooling tower fan assembly <br/>-Types of cooling Tower <br/>-Cooling tower approach <br/>-Circulating pumps in commercial refrigeration system <br/>-Centrifugal pump service and maintenance <br/>-Water line piping<br/>-Chilled water tank and pipes<br/>-Refrigerant control devices <br/>-Safety devices -Controls<br/>-Type of cooling Coils<br/>-Defrosting in a cold storage <br/>-Defrost system in cold storage <br/>-Secondary refrigerants <br/>-Water and brine chillers <br/>-suction -Liquid heat ex changers <br/>-Functions of suctions-liquid heat exchangers <br/>-Applications of suction-liquid heat exchangers <br/>-Electro-Mechanical -Controls for cold storage <br/>-High pressure saferty cutout ,safety valve and oil pressure cutout <br/>-Humidity control in cold storage <br/>-Cold storage electrical wiring <br/>-Method of pressure testing and leak detection <br/>-Method of evacuation and gas charging<br/>-Properties of R12 and NH3 <br/>-Cold storage plant operation<br/>-Freezing and frozen storage <br/>-Common troubles and remedies <br/>-Ice plant -introduction and types <br/>-Principle of ice plant <br/>-Ice plant -Functions<br/>-Different types of ice manufacturing and applications <br/>-Ice candy plant service and maintenance <br/>-Trouble shooting and repair of ice candy plant <br/>-'Brine leak " in ice cream (candy) Storage Plant <br/>-Controls of ice candy unit <br/>-Agitator fan motor and electrical components in ice cream storage plant <br/>-Secondary refrigerants used in ice candy plant <br/>-Ice cream storage plant and refrigerant 134a<br/>-Retrofitting in combination coolers<br/>-Transferring refrigerants to shell and tube condenser<br/>-Pumping down process <br/>-Study of ice plant controls<br/>-Ice plant wiring<br/>-Preventive maintenance <br/>-Components maintenance <br/>-Electrical maintenance <br/>-Central Air-Conditioning plants -Seasonal shut -down and maintenance <br/><br/><br/><br/><br/> 
<br/><br/><label>ISBN: </label>COE24 
<br/><br/><label>Publisher. No.: </label> National Instructional Media Institute (NIMI) 
<br/><br/><label>Subjects--Topical Terms: </label><br/>Refrigeration & Air Conditioning : Centres of Excellence<br/>Cold Storage & Ice Plant
<br/><br/><label>Dewey Class. No.: </label>621.58  / COL