National Instructional Media Institute (NIMI)

Fabrication Welding : Modular Employable Skills - Chennai National Instructional Media Institute (NIMI) 2009,c2008 - 102

Contents :
1.Practical

-Marking and cutting different angles and geometrical
-Folding and bending the sheet metal using mallet
-Riveting using various the sheet metal using mallet
-Making holes to various diameter in sheet metal using
-Riveting using various types of rivet heads
-Pipe bending
-Square butt joint gas welding on MS sheet 3.15mm flat position
-Fillet weld tee joint MS sheet 3.15mm vertical position -gas welding
-Fillet weld lap joint MS sheet 3.15mm vertical position gas welding
-Fillet weld outside corner joint MS sheet 3.15mm vertical position gas welding

-Filet weld lap joint on MS plate 10mm position flat -arc welding
-Filet weld tee joint on MS plate 10mm position flat -arc welding
-Filet weld tee joint on MS plate 10mm position Horizontal -arc welding
-Filet weld tee joint on MS plate 10mm position vertical (upward) -arc welding
-Filet weld outside corner joint on MS plate 10mm position vertical (upward) -arc welding
-Fillet weld lap and tee on MS plate 10mm flat position
-Fillet weld outside corner joint on MS plate 10mm position vertical (upward)- arc welding
-Fillet & Cutting on MS Sheet 3mm flat position
-Production jobs on MS sheet 3mm flat position production jobs as per drawing iron table
-Production jobs as per drawing magazine stand
-Production jobs as per drawing screw clamp
-Production jobs as per drawing bracket
-Production jobs as per drawing grill gate
-Production jobs as per drawing grill gate
-Production jobs as per drawing trusses


2.Theory
-Safety precautions in work shop
-Importance of Fabrication work in industry
-Safety in gas welding and manual arc metal welding
-Steel Rule
-Scriber
-Hammer
-Bench vice
-Chisel
-Clamps
-Hacksaw frame and blade
-Parts of file
-Cleaning of files
-Try square
-Wing compass
-Snips
-Mallet
-Cutting Methods
-Sheet metal works
-Drilling
-Drill bits
-Methods of laying out pattern
-laying out pattern of cylinder cut obliquely
-Description of roll forming machine types and operators principle
-High pressure oxy-acetylene welding e
-Filler rods used in for gas welding
-Welding flux
-Principle of arc welding
-Basic welding positions
-Spot welding
-Welding electrode
-Weld symbol and welding symbol Description and uses
-Defects in welding -its effect
-Disortion and its control
-inspection of weld (NDT) -visual inspection
-Method of non destructive tests

3.Assignment & Test


MES40

National Instructional Media Institute (NIMI)


Fabrication : Modular Employable Skills

671.52 / FAB